誉鸣自动化汽车零部件生产检测解决方案

整线 Whole Line

工序：组装机械及电气组件，包括锁舌机构、马达、儿童锁，最后锁上螺丝 

 Flow： assemble mechanical & electrical components, including spring bolt mechanism, motor and childsafety lock, ended with tightening screws.

工艺：自动注油、打螺母、智能相机检测、自动打销钉等 

 Process：auto greasing, nut screwing, smart camera check, auto fix pin。

整线 Whole Line（俄罗斯Beta）

工序：组装机械及电气组件，包括锁舌机构、马达、儿童锁，最后锁上螺丝

Flow: assemble mechanical & electrical components, including spring bolt mechanism, motor and childsafety lock, ended with tightening screws.

工艺：旋铆、注油、打螺母、智能相机检测等

Process: riveting, greasing, nut screwing, smart camera check。

门锁操纵部分是通过连杆机构控制卡板的位置来实现开锁闭锁的操作，开锁操作时内把手通过连杆 带动连杆旋转，连杆带动和它铰接在一转动作来实现锁的开闭，根据门锁的安装位置和不同车型的 配置还包括锁芯、儿童锁、防误锁机构等附属机构……

整线 Whole Line (Beta 2#门锁装配线)

工序：组装机械及电气组件，包括锁舌机构、马达、儿童锁，最后锁上螺丝 

 Flow: assemble mechanical & electrical components, including spring bolt mechanism, motor and childsafety lock, ended with tightening screws.

工艺：自动旋铆、注油、打螺母、智能相机检测、自动打销钉等

Process: auto riveting，greasing, nut screwing, smart camera check, auto fix pin。

整线 Whole Line (E-latch门锁装配线）

工序：机械锁装配、执行器装配、EOL检测

Flow: assemble mechanical & electrical components, including spring bolt mechanism, motor and childsafety lock, ended with tightening screws.

工艺：自动XY变位旋铆、底部旋铆、六轴注油、打螺母、激光刻印、智能相机检测等

Process: auto riveting，greasing, nut screwing, smart camera check,。

整线 Whole Line

工序：扰流板上件 - 扰流板压合 - 扰流板下件 - 尾门上件 - 火焰处理 - 机器人涂胶 - 合模固化粘接 - 胎膜打开， 产品取出 

Process Flow: load spoiler – press spoiler – unload spoiler – load tailgate – flaming – robot glue – press fit, curing – tool open, product taken out

工艺：a) 内板火焰处理 / b)外板火焰 处理 / c) 外板涂胶（双组份混合胶）/ d) 内外板压合粘接 / e) 加热加快固化 

 Process:     a) Inner Plate Flaming                       b) Outer Plate Flaming                   c) Outer Plate Gluing (Two-component Glue)

d) Inner/Outer Plate Pressing & Cohering            e) Heating for Better Curing。

整线 Assembly Line

工序：上件 - 等离子处理 - 机器人涂胶（热熔胶）-  合模固化粘接  - 胎膜打开，产品取出

 Process Flow: Loading – Plasma Treatment – Robot Gluing (Hot Melt Glue) – Press Fitting, Curing – Tool Open, Product Taken Out 

 工艺：a) 等离子处理           b) 涂胶              c) 压合粘接            d) 固化 

 Process: a) Plasma Treatment          b) Gluing           c) Pressing & Cohering              d) Curing。

整线 Whole Line

工艺：上料，称重，滚胶，喷水，移载，切割，压装 

 Process: Load, Weigh, Rolling glue, Water spray, Transfer, Cut, Press fit。

整线 Whole Line

工艺：上料，机器人打胶，附件粘接，移载，下件 

 Process: load, Robot glue, C-face assembly, Transfer, Cut, Unload。

整线 Whole Line（Gearbox 8#）

工艺：上料，注油&检测，装配，视觉，锁螺丝，压铆，磨合，扭矩测试，激光打码，扫码，下料 

 Process : Loading, oiling&inspection, assembly, visual inspection, locking screws, riveting, running in, torque testing, laser coding, scanning, and unloading

节拍 Cycle Time: 6s

操作工 No. of Operator: 1。

整线 Whole Line

工艺：上料，硬度检测，角度调节&检测，内外径检测，注油&检测，排序，压装，扭矩检测，高度检测，有无 检测，折弯，磨合，标签打印，下料 

 Process : load, hardness check, angle adjust & check, internal & external diameter check, grease & check, align, press fit, torque check, height check, presence check, bend, burnish, label print, unload 

 节拍 Cycle Time: 12s

操作工 No. of Operator: 3。

节拍 Cycle Time: 10s

操作工 No. of Operator: 4。

整线 Whole Line 

工艺：上料，内外径检测，注油，Pin高度检测，搬运，铆压检测，罗拉压装，扭矩检测，罗拉检测，激光焊接， 漏装检测，空载检测，条码打印，下料 

Process: load, internal & external diameter check, grease, Pin height check, transfer, rivet & check, roller press fit, torque check, roller check, laser weld, neglected loading check, no-load check, label print, unload

操作工 No. of Operator

节拍 Cycle Time: 10s : 4。

整线 Whole Line

工艺：上料，注油，角度调整，激光打标，激光焊接，角度检测，下料 

 Process: load, grease, angle adjust, laser mark, laser weld, angle check, unload

节拍 Cycle Time: 10s

操作工 No. of Operator: 6。

整线 Whole Line

工艺：人工上料，马达水平支架压装，H型装配，H扫码上线，马达自动走位，零部件涂油，骨架位置调整，打 螺丝及扭矩防错，线外腿托分装，自动压装扭簧，磨合，振动测试，走发运位，标签打印，下料 

 Process ：Manual loading, motor horizontal support press assembly, H type assembly, H scanning code line, motor automatic positioning, parts oiling, skeleton position adjustment, screw and torque error prevention, off-line leg support sub-assembly, automatic pressure installation torsion spring, running-in, vibration test, shipping position, label printing, manual blanking

节拍 Cycle Time: 45s          操作工 No. of Operator: 13。

G68头枕装配线

G68 headrest assembly

工艺：压装检测、打螺丝、自动涂油、打销钉、按压力检测、功能测试

Process：press-fitting, nut screwing, automatic oil, pin assembly, pressure testing and function test。

整线 Whole Line

工艺：面套装配，包覆、后盖压装、熨烫整型， 核心件打螺丝及测试

节拍 : 105s          操作工 : 7。

整线 Whole Line

工艺：组件装配，销钉压装、测试、包装下料

节拍 : 95s 操作工 : 8。

整线 Whole Line

工艺：核心件装配、包覆、功能检测、终检、包装等

节拍 : 15.6s   操作工 : 15。

产线介绍：包含靠背及坐垫的装配及检测，主要设备有卷收器预装、骨架装配、后靠背闭合、头枕涂油、扶手装配、靠背装配、插拔力测试、 SBR有无检测、 SBR测试、坐垫全检、靠背坐垫匹配、下线等。

G08驾驶侧气囊折叠装配产线 G08 driver side airbag folding assembly line

工艺：气囊折叠、Damper压装、自动拧螺母、电阻&按响测试、检测贴标

Process：airbag folding, damper press-fitting, automatic nut assembly, resistance and sound test, testing and labelling。

U25/GEN2 DAB 驾驶侧气囊折叠&HCT产线 U25/GEN2 DAB driver side airbag folding & HCT line

工艺：气囊折叠、开压罐、机器人码垛、隧道式循环加热冷却箱

Process：airbag folding, open cartridges, Robot palletizing and Tunnel type circulating heating and cooling ovens。

U12 DAB 驾驶侧气囊装配线 U12 DAB driver side airbag assembly 

 工艺：司标焊接、压装、自动拧螺母、电阻&按响测试、检测贴标

Process：label welding, press fitting, automatic nut screwing, resistance & sound test and label testing。

G48 PAB气囊折叠&HCT产线 G48 PAB airbag folding & HCT line

工艺：气囊折叠、压装、发生器组装、自动打螺丝、电阻检测、线束组装

Process：airbag folding, press fitting, inflator assembly. Automatic nut screwing, resistance testing and wire assembly。

CAB涂胶机 CAB glue coating machine

工序：人工铺上下层气袋-自动吸上层气袋-下层涂胶-上下压合–保压– 自动下料 

 Process Flow: Placing airbag - suction airbag - gluing - pressing - holding pressure - automatic transfer

节拍 Cycle Time: 60s

操作工 Number of Operators: 1。

UKL气囊门盖司标焊接 UKL airbag door cover label welding

工艺：视觉检测、司标折弯、塑料热熔焊接

Process：vision inspection, label bending and plastic hot melt welding。

整线 Whole Line (T8 BEA assembly line)

工序：零件组装，包括锁舌、卷收器、固定片，小织带 

Flow: Parts assembly, including Tongue， Retractor ， Anchor ， Small webbing.

工艺：功能检测、锁舌刻印+穿带上件、固定片缝纫、小织带缝纫、终检、包装等

Process/Technology: functional testing, tongue engraving + threading, fixing piece sewing, small ribbon sewing, final inspection, packaging, etc.

节拍 Cycle Time: 16s

操作工 No. of Operator: 6。

整线 Whole Line
工艺：自动打螺钉，自动压装底罩，背光检测，间隙检测
Process: auto tighten screw, auto press bottom cover, backlight detection, gap check。

整线 Whole Line

工艺：装零部件、影像防错、锁螺丝、镭雕、气密测试、自动贴标签

Process: assemble parts, vision poka yoke, fix screw, laser mark, air tightness test, auto labeling

节拍 Cycle Time: 30s

操作工 No. of Operator: 1。

澳式墙开关系列自动装配线 Australian wall switch series automatic assembly line

工艺：导电片铆压、预装机芯&导电片、机芯&面板组装、接线柱铆压、接线柱、摇架铆压、按钮组 装、机芯组装、机芯&面板组装

Process：Riveting of conductive sheet, pre-assembly of movement & conductive sheet, movement & panel assembly, riveting of terminal, riveting of terminal and cradle, button assembly, movement assembly, movement & panel assembly。

生产连线的方式运作，由注塑机的机械手把成型好的产品放在模具上，进行精密冲压切断再有4轴机械手将产品移动至转盘工位，再由伺服马达机构将触电折弯，然后CCD相机对折弯尺寸进行检测，最后将合格与不合格产品分拣装盘。
1、三菱PLC/Mitsubishi PLC
2、雅马哈机械手/amaha manipulator
3、上银单轴电缸/silver uniaxial dielectric  cylinder
4、研华工控机/Advantech IPC
5、 basler工业相机/Basler industrial camera。

上海誉鸣自动化科技有限公司坐落于上海市奉贤区，工厂面积6千平方，员工人数200余人。专注于汽车 行业的装配生产线及非标自动化设备的设计与制造，我司目前涉及产品有安全气囊、汽车门锁、汽车座 椅、保险杠、汽车尾门、汽车顶棚、及其它类型部件产品的装配制造。

Shanghai Yuming Automation & Technology Co., Ltd. is located in, Shanghai Fengxian District, sporting 6,000 square meters of floor area and 200 employees. Specialized in the design and fabrication of assembly lines and customized automation equipment for the automobile industry, Yuming has provided turnkey assembly lines for auto parts, including safety airbags, latches, seatings, bumpers, car tailgates, car roofs, and so on.